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Deep Tech: Repairing EEPROM in Browning Trail Cameras — 14 Comments

  1. Good afternoon,

    In a nutshell, my Spec Ops Elite HP4 camera was half underwater because the river filled up.

    I opened the camera and cleaned it well, with a spray of electronic contact cleaner, almost no dirt came out.
    The camera no longer holds the date and time and the batteries run out after about 2.5 days.
    The camera makes all the recordings correctly and seems to be working very well, apart from these two problems.

    Could it be that the EEPROM has a short circuit?
    I’ve taken some photos so you can see the camera.

    https://i.postimg.cc/fW9qz2G6/IMG-9852.jpg
    https://i.postimg.cc/RVxsN19q/IMG-9856.jpg

    Sincerely,
    Erik

    • That’s a disappointing camera recovery!

      What you’re describing sounds more like a (corrosion) short between the two terminals of the internal coin battery used to power the real time clock.

      An internal circuit tries to charge this battery. If the battery terminals are shorted, this charge current will drain the batteries in about 2-3 days. Also, with the battery terminal shorted, there is no voltage to maintain the clock.

      I think this battery (maybe an ultra capacitor – same function) is on the other side of the circuit board from the photos you sent. But this won’t keep me from going out on limb.

      Flip over the circuit board and find the battery. It will look something like photo at https://winterberrywildlife.ouroneacrefarm.com/2021/06/30/how-some-trail-cameras-fail/#early-battery-drain

      My bet is that you will find an encrustation between the two battery pins. If you have a multi-meter handy, you can measure the voltage across these two pins. With the main batteries installed, this voltage should be ~3.3 Volts. I suspect on your camera it’s closer to zero volts.

      Use a dental pick, or something similar, to remove the corrosion. If you’re lucky, it will just flake off. You’ll know when you’ve been successful when battery voltage (with main batteries installed) is closer to 3V than 0V (may take a while to reach 3V while battery is charging).

      Let me know if this doesn’t work for you.

  2. I took the trail camera apart again.

    I looked for and found the battery, but it looks a bit different from your picture.

    I took a picture before and after. I used a toothbrush and electronic contact cleaning spray to give it a good clean, but hardly any dirt came out.

    I even have a multimeter, but I don’t know how to use it to measure this. I only use it to check the charge of the batteries and the current in the sockets at home. My knowledge of electronics is almost zero.

    If I could buy one of these batteries, I could take it to an electronics professional to change it. Can you tell me if a battery like the one you used would work?

    If that’s the only problem, it would be well worth having it repaired.

    It’s a shame to see this camera sitting here at home, as it’s a great camera.

    photo before cleaning.
    https://i.postimg.cc/DzyzmmPW/IMG-9861.jpg

    after cleaning.
    https://i.postimg.cc/0Qh5tnRm/IMG-9862.jpg
    https://i.postimg.cc/9f8Q9VLL/IMG-9863.jpg
    https://i.postimg.cc/XJr7chh4/IMG-9864.jpg

    Regards,
    Erik

    • If you can measure the voltage of a AA battery with a multimeter, you can measure the voltage of this ultra capacitor 🙂 You just need to put the leads on each of the two terminals. I’ll send you a marked up photo. The trickiest part is having the camera hooked up to power with it all taken apart, and with access to the backside of the PCB.

      The part you found on AliExpress looks like a good replacement. I’m pretty sure this is the problem, and that replacing the ultra-cap will fix it. But I would definitely try the meter test before ordering the part and doing the repair. Even if you have already “fixed” the problem (with cleaninng), you may have to leave the camera alone, with a full set of AA batteries, for a few minutes before the ultra-cap charges up enough to maintain the time . Is the camera losing time even with AA batteries installed?

      • I ended up reassembling the camera again yesterday, before I read your message unfortunately.

        I left it connected to a type of 12V powerbank I have for a few hours. This powerbank takes 6 18650 3500mah batteries, but it doesn’t last long with it either, less than 5 days if I’m not mistaken.

        Even when plugged in directly, it loses the data and time when it’s at rest and even when it’s switched off, it consumes energy from the batteries.

        I need to get up the courage and disassemble it again to try to measure the battery as you said, but I’m very wary of disconnecting the flexible cable (FLAT) from it to access the battery. It may be silly of me, but I’m not used to doing that, so I’m afraid.

        https://i.postimg.cc/fRt0bnVc/bateria-IMG-9865.jpg

        Thank you very much for all your help so far.

        Sincerely,
        Erik

        • It’s certainly a pain to get at the back side of the PCB, and I understand your misgivings about (repeatedly) removing the flex cable. I’ve found that by removing the screws for the camera module, and flash board, (in addition to the main PCB and PIR sensor board) that I can take out all the electronics in one piece – i.e. without removing the flex cable between the main PCB and the camera module. It’s even possible to operate the camera like this, though obviously one for testing.

          Hope this helps.

          • I can’t thank you enough for this tip on removing the whole assembly, it’s so much easier.

            I took three measurements with the multimeter.

            First with the 12v auxiliary cable connected, then with the camera connected without the sd card and finally without the auxiliary cable connected.

            with the power cable and button in the off position.
            https://i.postimg.cc/j5VB3k36/IMG-9867.jpg

            connected without memory card
            https://i.postimg.cc/2yrMrLDV/IMG-9868.jpg

            button in off position and no auxiliary power cable.
            https://i.postimg.cc/C57t1MhJ/IMG-9870.jpg

            If I’m doing something wrong, please correct me.

            With these measurements, does the possibility of a faulty battery increase?

            Sincerely,
            Erik

          • Yes — I would say these measurements tend to confirm the “faulty” or “shorted” battery hypothesis. In first two measurements, we can see that the charging circuit is trying pumping current into the battery. The charger is current-limited, so we don’t see the full 3.3 Volts. When you remove the external power (and along with it, the changing current) the voltage drops to zero, indicating that the battery (ultra cap) isn’t storing any of the charge. You’ve already cleaned the contacts, and I can’t see any external material shorting out the battery. That leaves the battery itself.

            Replacing this part is a little tricky, requiring a small soldering iron, no-clean flux, some solder braid for removing the solder from the pads of the existing part, a new part, and some solder to apply to the pads of the new part. Oh, and some magnification to see what you’re doing. My video on fixing run-on-trigger shows the general process starting at 1:14. https://www.youtube.com/watch?v=iXS8QwSN6Y8 If you try this yourself, I’d recommend practicing your technique on a “junk” PCB with similar-sized surface mount components.

            If you try this repair let us know how it worked.

          • Thank you for your analysis.
            I have just bought the battery on Aliexpress, which comes in a pack of 5 units. It takes around 15 to 20 days to arrive in Brazil. I watched your soldering video, which is very informative. I believe I will look for a qualified person to do this job.
            I am very grateful for all the attention and help provided.
            As soon as I have any updates on the matter, I will post here again.

            Sincerely,
            Erik

  3. Good afternoon.

    The batteries arrived and I changed them myself, after seeing your video and a few others on the internet on how to solder.

    Model of the battery I used: ML414H-IV01E
    Electronic Battery Reflow Recharge Bat RTC/SRAM Backup
    Coin 4.8mm 3V Lithium Battery Rechargeable (Secondary) 1mAh
    Nominal Voltage: 3V
    Charge Voltage *1 (Standard Charge Voltage): 2.8 to 3.1V
    Nominal Capacity (Voltage Range) (mAh): 1.0 (3.1V -2.0V)
    Internal Impedance *2: 600Ohms
    Standard Discharge Current: 0.005mA
    Cycle Life *3 (Time) 50%D.O.D (Depth of Discharge): 300 (10% D.O.D*4)
    Diameter: 4.8mm
    Height: 1.4mm

    I confess that the original battery was very well soldered, it took a bit of work but the battery came out.

    The battery that came is a little bigger than the original, see photos.
    After installing it, I measured it using a voltmeter and it gave the same result as before, +- 2.5v.

    The original battery and the new one have 0v when uninstalled.

    I mounted the camera and put the batteries in, everything works as before, but the date and time are still the same, I left 1 hour with the trail camera armed and the problem persists.
    I’m going to leave the camera with the batteries to see if they don’t discharge.

    If the short circuit stops and the batteries don’t discharge, that will be excellent news.

    https://i.ibb.co/qJH1dZt/IMG-9914.jpg
    https://i.ibb.co/2yDtSqD/IMG-9915.jpg

    Sincerely,
    Erik.

    • The battery looks like it should be a good replacement, if a little larger than the original. But your observations post-installation are not what I expected. I’m not confident that we’ve gotten to the bottom of this problem, but we can always hope. We can also consider using the ammeter on your digital multi-meter to debug the battery drain further, if it turns out to be necessary.

      • Good afternoon.

        Stopping by to say that unfortunately the problem wasn’t with the small internal lithium battery.

        I left the camera in the backyard and it completely discharged the 8 Xtar rechargeable batteries.

        I’ll see if I can find a technician who repairs video cards and computer motherboards and I’ll try to repair the camera.

        It’s a pity the camera is still there, excellent image and sound from the Elite HP4 series.

        Thank you.

        • Sorry to hear 🙁 I think the next thing I’d do is power the camera through an ammeter. What I expect is that you’ll see a constant current draw greater than 60 uAmps all the time. If so, I’d keep looking at the RTC battery circuit. There’s something fishy about the voltage only reaching 2.5 V. There could be another parasitic resistance to ground somewhere.

          The less likely case is that you see a current draw of about 60 uA, but that occasionally is shoots up to 100 mA, even while camera is idle (and not capturing images). I’ve seen this behavior on some older cameras, and am not sure what’s causing the camera to “wake up” (and consume battery power) when it shouldn’t.

          Hope this helps.

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